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DOC: update development documentation efb3181
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roosre committed Jun 18, 2024
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# Sphinx build info version 1
# This file hashes the configuration used when building these files. When it is not found, a full rebuild will be done.
config: f7a60eadec783dcb62341373728a7a1e
tags: 645f666f9bcd5a90fca523b33c5a78b7
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# Copyright (C) 2023 - 2024 ANSYS, Inc. and/or its affiliates.
# SPDX-License-Identifier: MIT
#
#
# Permission is hereby granted, free of charge, to any person obtaining a copy
# of this software and associated documentation files (the "Software"), to deal
# in the Software without restriction, including without limitation the rights
# to use, copy, modify, merge, publish, distribute, sublicense, and/or sell
# copies of the Software, and to permit persons to whom the Software is
# furnished to do so, subject to the following conditions:
#
# The above copyright notice and this permission notice shall be included in all
# copies or substantial portions of the Software.
#
# THE SOFTWARE IS PROVIDED "AS IS", WITHOUT WARRANTY OF ANY KIND, EXPRESS OR
# IMPLIED, INCLUDING BUT NOT LIMITED TO THE WARRANTIES OF MERCHANTABILITY,
# FITNESS FOR A PARTICULAR PURPOSE AND NONINFRINGEMENT. IN NO EVENT SHALL THE
# AUTHORS OR COPYRIGHT HOLDERS BE LIABLE FOR ANY CLAIM, DAMAGES OR OTHER
# LIABILITY, WHETHER IN AN ACTION OF CONTRACT, TORT OR OTHERWISE, ARISING FROM,
# OUT OF OR IN CONNECTION WITH THE SOFTWARE OR THE USE OR OTHER DEALINGS IN THE
# SOFTWARE.

"""
.. _fatigue_plate_example:
Evaluate fatigue for a composite plate
--------------------------------------
This example shows how to evaluate fatigue for a flat plate.
It shows how you can use PyPDF Composites to select specific layers and define a custom
combination method. For this example, the custom combination method is stress in fibre
direction.
A random load time series is created. Taking into account that the load is assumed
proportional, rainflow counting is applied to the load time series.
Load ranges are then applied on the stress combination method, and damage is evaluated
by using a dummy S-N curve.
Be aware that the fatpack package is not developed by Ansys, so it is the responsibility
of the user to verify that it works as expected. For more information, see the
`fatpack package <https://pypi.org/project/fatpack/>`_,
"""


# %%
# Set up analysis
# ~~~~~~~~~~~~~~~
# Setting up the analysis consists of loading the required modules, connecting to the
# DPF server, and retrieving the example files.
#
# Load Ansys libraries and numpy, matplotlib and fatpack
import ansys.dpf.core as dpf
import fatpack
import matplotlib.pyplot as plt
import numpy as np

from ansys.dpf.composites.composite_model import CompositeModel
from ansys.dpf.composites.constants import Sym3x3TensorComponent
from ansys.dpf.composites.example_helper import get_continuous_fiber_example_files
from ansys.dpf.composites.layup_info import AnalysisPlyInfoProvider
from ansys.dpf.composites.select_indices import get_selected_indices_by_analysis_ply
from ansys.dpf.composites.server_helpers import connect_to_or_start_server

# %%
# Start a DPF server and copy the example files into the current working directory.
server = connect_to_or_start_server()
composite_files_on_server = get_continuous_fiber_example_files(server, "fatigue")

# %%
# Create a composite model
composite_model = CompositeModel(composite_files_on_server, server)

# %%
# Read stresses and define a specific layer and a component of stress tensor
# ~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~
#

# %%
# Read stresses
stress_operator = composite_model.core_model.results.stress()
stress_operator.inputs.bool_rotate_to_global(False)
stress_fc = stress_operator.get_output(pin=0, output_type=dpf.types.fields_container)
stress_field = stress_fc.get_field_by_time_id(1)

# %%
# Select layer P1L1__ModelingPly.2
analysis_ply_info_provider = AnalysisPlyInfoProvider(
mesh=composite_model.get_mesh(), name="P1L1__ModelingPly.2"
)

# %%
# Select Sigma11 as the combination method
component = Sym3x3TensorComponent.TENSOR11


# %%
# Load time series and apply rainflow counting
# ~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~
# A random time series is created. Load is assumed proportional, so rainflow counting
# can be directly done on the load time series to get the load ranges.
# No mean stress correction is applied.
#
number_of_times = 100
load_factor_time_series = np.random.normal(-1, 2.5, size=number_of_times)
x = np.linspace(1, number_of_times, number_of_times)
plt.xlabel("Load Index")
plt.ylabel("Load Factor")
plt.plot(x, load_factor_time_series, color="red")


# %%
# Fatpack package is used for doing the rainflow counting
load_range_factors = fatpack.find_rainflow_ranges(load_factor_time_series)


# %%
# S-N curve
# ~~~~~~~~~
# A dummy S-N curve is created. Note that this curve is not based on any
# experimental data. Sc is chosen to be twice the orthotropic stress limit in the fiber direction.
# and Nc is set to 1.
#
Sc = 2 * 1979
Nc = 1
s_n_curve = fatpack.LinearEnduranceCurve(Sc)
# Value for UD materials
s_n_curve.m = 14
s_n_curve.Nc = Nc

N = np.logspace(0, 9, 1000)
S = s_n_curve.get_stress(N)
line = plt.loglog(N, S)
plt.grid(which="both")
plt.title("Dummy Linear S-N curve")
plt.xlabel("Cycles to failure")
plt.ylabel("Stress range (MPa)")


# %%
# Damage evaluation
# ~~~~~~~~~~~~~~~~~
# Stress S11 at time 1 and layer P1L1__ModelingPly.2 are read
# for each load range. Its damage is evaluated using the dummy S-N curve.
#

damage_result_field = dpf.field.Field(location=dpf.locations.elemental, nature=dpf.natures.scalar)

with damage_result_field.as_local_field() as local_result_field:
element_ids = analysis_ply_info_provider.property_field.scoping.ids

for element_id in element_ids:
stress_data = stress_field.get_entity_data_by_id(element_id)
element_info = composite_model.get_element_info(element_id)
assert element_info is not None
selected_indices = get_selected_indices_by_analysis_ply(
analysis_ply_info_provider, element_info
)
# Load Range scaled by S11
s_11 = max(stress_data[selected_indices][:, component])
stress_ranges = load_range_factors * s_11
fatigue_damage = s_n_curve.find_miner_sum(stress_ranges)
local_result_field.append([fatigue_damage], element_id)


# %%
# Plot damage
composite_model.get_mesh().plot(damage_result_field, text="Fatigue Damage")


# %%
# Identify the element with the maximum damage
# ~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~
#
maximum_element_scoping = damage_result_field.max().scoping
max_element_id = maximum_element_scoping[0]
print(f"The element with highest damage is {max_element_id}.")
print(f"The highest damage value is {damage_result_field.max().data[0]}.")
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