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GEMS-sensing/DFM_-_Hedorah-NDIR

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Type: Atmospheric CO2

Make: GEMS

Model(s): Hedorah-NDIR v1.0

Position file for surface mount parts

Gerber files for Haar PCB

Bill of Materials for PCB assembly

Bill of Materials for system assembly

Zip file of STL for Hedorah body.

Zip file of STL for Hedorah lid.

Zip file of STL for Hedorah gasket.

Body

Manufacturer: Hubs (Formerly known as 3D Hubs)

Process: SLS

Material: HP PA 12 Nylon, white

File: HedorahBetaBody_v001 - Unzip before submitting

Lid

Manufacturer: Hubs (Formerly known as 3D Hubs)

Process: SLS

Material: HP PA 12 Nylon, white

File: HedorahBetaLid_v000 - Unzip before submitting

Gasket

Manufacturer: Ponoko

Material: Black Silicone, 1.5mm

File: HEDORAH-003_-_BetaGasket_v001 - Inside zip file

See ordering example below Order Page

PCB

  • FR4
  • 1oz copper
  • Lead-Free HASL
  • Blue Soldermask
  • White Silkscreen
  • 0.062" thickness

Board Assembly

Note: Pad JP1 should be left open

System Assembly

  • Before Assembly: Conformal coat board using the protections described above
  1. Insert J1 connector until board guides click in, solder in place (only necessary if not done in board assembly process)
  2. Insert J2 into corresponding holes on assembled PCB
  3. Pass fine screws through holes in CO2 sensor from top side
  4. Place spacer on protruding screw
  5. Pass screws through corresponding holes in PCB (ensure J2 pins pass through CO2 sensor pads as well)
  6. Tighten nuts onto bottom of protruding screws
  7. Solder J2 to both the PCB and CO2 sensor
  8. Remove jam nut from connector (J1) on Hedorah board assembly (if still in place)
  9. Pass barrel of the M12 connector (J1) through the hole in the lid of the enclosure with the lid inset on the same side as the board
  10. Tighten down jam nut from M12 connector (J1) to 1Nm torque
  11. Place gasket on corresponding lip on lid
  12. Slide enclosure body over assembly so that gasket is placed between the sealing faces of the lid and the body
  13. Screw in thread cutting screws through lid into body to secure the two together. Tighten to 0.9Nm torque
  14. Install goretex vents into far end of enclosure body. Tighten to 0.7Nm

CO2 Assembly (Steps 0-6):
CO2 Sensor Assembly
CO2 Sensor Assembly High Resolution Video

Enclosure Assembly (Steps 8-13):
Enclosure Assembly
Enclosure Assembly High Resolution Video

Note: Step 7 is a precursor step to enclosure assembly video, not pictured

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DFM package for Hedorah-NDIR CO2 sensor

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