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safety_protocol.md

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Safety Protocol for Flexiv Rizon 4 Robot

General Safety Guidelines

  1. Emergency Stop and Motion Bar:

    • Ensure that the motion bar is always held by an operator during robot operation. This allows for immediate access to the emergency stop and other control functions.
    • The emergency stop button should be easily accessible and tested regularly. Train all users on how to activate the emergency stop in case of an emergency.

  2. Work Area Clearance:

    • Keep the robot's workspace clear of any obstacles, tools, or other objects that could interfere with the robot's movement or pose a hazard.

  3. Risk Assessment:

    • Perform a risk assessment for each new task or setup to identify potential hazards and implement necessary safety measures.

Operating the Robot

  1. Powering On the System:

    • Ensure the emergency stop is engaged.
    • Turn on the teach pendant before powering on the robot.
    • Ensure there is nothing in the gripper before starting up the robot, as the gripper will move during startup.
    • Turn on the power switch on the control box. Wait for the indicator light strips to illuminate.
    • Release the emergency stop only after the indicator light strips are on.
    • Follow the start-up procedures as instructed on the teach pendant.

  2. Manual Mode Operation:

    • When operating the robot in manual mode, ensure the slide switch is in the lower position on the motion bar.
    • Use the teach pendant to guide the robot’s movements, keeping an eye on potential obstacles.

  3. Automatic Mode Operation:

    • Before switching to automatic mode, verify that the robot’s path is clear of obstacles and other personnel.
    • Use safety barriers or light curtains where necessary to protect the workspace.

  4. Emergency Procedures:

    • If an error or unexpected movement occurs, immediately press the emergency stop button on the motion bar.
    • Follow the error recovery procedures as instructed on the teach pendant.

Gripper Safety

  1. Gripper Configuration:

    • Ensure the gripper is properly mounted and connected.
    • Calibrate the gripper as needed before use.

  2. Operating the Gripper:

    • Set appropriate force and speed parameters to prevent damage to the gripper or the objects being manipulated.
    • Regularly check the gripper for wear and tear.
    • Ensure the gripper releases any objects it is holding before shutting down the robot to prevent damage to both the gripper and the objects.

Auto Mode Safety

Importance of Abiding by Auto-Mode Safety Protocol

Adhering to the auto-mode safety protocols is crucial for several reasons:

  • Preventing Accidents: Auto-mode allows the robot to operate autonomously and at full speed, which increases the risk of accidents if proper precautions are not taken. Ensuring the area is clear and using safety barriers helps prevent unintended collisions.
  • Quick Response to Errors: Continuous monitoring and easy access to the emergency stop ensure that any errors or unexpected behaviors can be quickly addressed, minimizing potential damage and ensuring operator safety.

  1. Pre-Check:

    • Ensure the work area is clear of any obstacles and personnel before initiating auto-mode.
    • Verify that the robot's programmed path does not interfere with any objects or barriers.

  2. Use Safety Barriers:

    • Implement safety barriers or light curtains around the robot's operating area to prevent unauthorized access during auto-mode operations.

  3. Monitoring:

    • Continuously monitor the robot during auto-mode to quickly respond to any errors or unexpected behaviors.
    • Have an operator present who is familiar with the emergency stop procedures.

  4. Programming:

    • Step through the program in 10% speed before putting the code into use.
    • If anything unexpected happens, engage the Emergency Stop immediately.

  5. Emergency Stop:

    • Ensure the emergency stop button is easily accessible at all times and test it regularly.
    • Train all operators on how to engage the emergency stop if an issue arises during auto-mode.

Maintenance and Inspection

  1. Regular Inspections:

    • Conduct regular inspections of the robot, gripper, and associated equipment to check for signs of wear, damage, or malfunction.
    • Replace or repair any damaged components immediately.

  2. Cleaning:

    • Keep the robot and workspace clean and free from dust and debris.
    • Follow the manufacturer's guidelines for cleaning and maintenance procedures.

  3. Documentation:

    • Keep detailed records of all maintenance activities, inspections, and any incidents that occur.

Training and Authorization

  1. Operator Training:

    • Every user must go through the Flexiv Rizon Quick Start Guide under the supervision of a trained person.
    • Ensure all operators receive comprehensive training on the safe use of the Flexiv Rizon 4 robot, including start-up, operation, emergency procedures, and maintenance.

  2. Authorization:

    • Only trained and authorized personnel are allowed to operate the robot. Unauthorized use is strictly prohibited.

By adhering to these safety protocols, we can ensure a safe and productive environment when using the Flexiv Rizon 4 robot. Safety is our top priority, and all team members must follow these guidelines diligently.