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ROTOSAUR(us)

Arduino based IR remote controller for old speakers with mechanical knob-controlled volume, using a stepper.

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╚═╝  ╚═╝ ╚═════╝    ╚═╝    ╚═════╝ ╚══════╝╚═╝  ╚═╝ ╚═════╝ ╚═╝  ╚═╝

Thanks: http://patorjk.com/software/taag/#p=display&f=ANSI%20Shadow&t=ROTOSAUR

    SCHEMATIC:

+     +--------+ A4   SDA +---------+ VDD +
+-----+        +----------+         +-----+
      |        |          | SSD1306 |
      |        | A5   SCL | I2C     |
      |        +----------+         +-----+
      | ATMEGA |          +---------+ GND -
      | 328P   |
      |        |
      |        | D4   IN1 +---------+ VDD +
      |        +----------+         +-----+
      |        |          | ULN2003 |
      |        | D5   IN2 |         |
      |        +----------+ STEPPER |
      |        |          | CONTROL |
      |        | D6   IN3 |         |
      |        +----------+         |
      |        |          |         |
      |        | D7   IN4 |         |
      |        +----------+         +-----+
      |        |          +---------+ GND -
      |        |
      |        |
      |        | D11    Y +---------+ R   +
      |        +----------+         +-----+
      |        |          | IR      |
+-----+        |          |         +-----+
-     +--------+          +---------+ G   -

Thanks: http://asciiflow.com/

Hardware

  1. Arduino Nano (ATMega328P) :

  2. ULN2003 Stepper Motor Controller :

  3. 28BYJ-48 Stepper Motor :

  4. Belt Drive (or O-Ring) :

  5. Stepper Motor Timing Pulley 5mm Bore GT2 Profile :

  6. Foam Tape to put over the knob so that we have enough friction for the timing belt to rotate the knob without slippage and wasted torque

  7. 2 Sided Perf-Board to mount them all + Wires + Female Headers etc.

  8. Transparent Plastic Box to hold them all.

NOTES

step 0 -> turns off
step 6 -> turns on, volume = 0
step 46 -> max, volume = 40
so, we have:
MIN_VOLUME -> 0
MAX_VOLUME -> 40

Note that, due to our mounting of the stepper: 
V+ -> single step ANTICLOCKWISE upto MAX_VOLUME
V- -> single step CLOCKWISE upto MIN_VOLUME
MUTE -> "current_volume" steps CLOCKWISE (will end up at MIN_VOLUME)
UNMUTE -> "current_volume" steps ANTICLOCKWISE (will start from MIN_VOLUME)
A -> POWER OFF or POWER ON
B+ / C- -> SINGLE STEP ANTICLOCKWISE or CLOCKWISE, no LIMIT for recovery/debugging
D -> RESET internal state to default: powered off + not muted + volume is MIN_VOLUME

on turn on ROTASAUR, we assume we are at default state as above.
this can be updated to use the EEPROM based readback instead.
EEPROM write-cycles of 100000 is what we need to think about.
possibility: save previous states on POWER_OFF, restore on POWER_ON -> is_muted, and current_volume
Keep this as  TODO.

-------------------------------------------------------------
actions/verbs:
do power_on -> turn POWER_NUM_STEPS ANTICLOCKWISE
do power_off -> state can be muted, not muted
    if muted -> turn POWER_NUM_STEPS CLOCKWISE
    if not muted -> turn ("current_volume" + POWER_NUM_STEPS) CLOCKWISE

do_mute -> turn "current_volume" steps clockwise
do_unmute -> turn "current_volume" steps anticlockwise

vol + -> turn single step anticlockwise upto MAX_VOLUME
vol - -> turn single step clockwise upto MIN_VOLUME

--------------------------------------------------------------
states/nouns:
is_powered = true/false
is_muted = true/false
curent_volume = ?

is_powered = false, -> only power on allowed
is_powered = true ?
    is_muted = true, -> only unmute -OR- power off allowed